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Kompressorer til åndedrætsluft

Bliv ordentligt forberedt til oplevelserne under overfladen med kompressorer fra BAY Kompressor ApS.

Kap 220 & Kap 23, 650-1480 l/min

The stationary air-cooled high-pressure compressors in the KAP series by BAUER KOMPRESSOREN impress with virtually unlimited free air delivery which can rise to almost any challenge, be it in the context of standard compressed air applications or mobile applications in off-road scenarios.

The breathing air compressors in the KAP 220 and KAP 23 series are ideal for use in conjunction with fire-fighting equipment used by fire crews and when responding to major incidents. Featuring tailor-made system solutions such as external filling panels and particularly powerful air treatment systems and storage solutions.

The hard-wearing and proven system with V-belt drive for horizontal installation – for truly demanding customers.

Below is a selection of details and features on the Kap 220 og Kap 23 compressors.

IK 22 compressor block (Kap 220)

The BAUER IK 22 series compressor block has been designed for the most demanding professional applications. Dimensioned for more than 30,000 operating hours, it has proven its worth in thousands of application scenarios.

With their outstanding surface hardness, plasma-nitrided and plateau-honed cylinders are able to achieve extremely long service lives combined with low energy consumption and reliable oil lubrication of cylinder surfaces.

Furthermore, wear-resistant piston rings minimize running costs. The compressor block is both efficient and reliable. Stainless steel cooling ribs provide the basis for particularly efficient cooling and thus very long service life.

 

IK 23 compressor block (Kap 23)

The BAUER IK 23 series compressor block has been designed for the most demanding professional applications. Dimensioned for more than 30,000 operating hours, it has proven its worth in thousands of application scenarios.

With their outstanding surface hardness, plasma-nitrided and plateau-honed cylinders are able to achieve extremely long service lives combined with low energy consumption and reliable oil lubrication of cylinder surfaces.

Furthermore, wear-resistant piston rings minimize running costs. The compressor block is both efficient and reliable. Stainless steel cooling ribs provide the basis for particularly efficient cooling and thus very long service life.

 

P80 eller P100 filter system (Kap 220)

When used in conjunction with original BAUER filter cartridges, the P 80 or P 100 filter systems with oil and water separator and pressure retention check valve can be relied upon for breathing air treatment conforming to DIN EN 12021¹. A type-tested and sealed final pressure safety valve enables particularly high levels of operational safety to be achieved. 5200 m³ (P 80) or 8000 m³ (P 100) of air can be treated.

¹ If the units are maintained and installed correctly as described in the user manual and subject to the BAUER AERO-GUARD being used if CO2 concentration in the intake air exceeds prescribed standard values.

 

P120 filter system (Kap 23)

When used in conjunction with original BAUER filter cartridges, the P 120 filter system with oil and water separator and pressure retention check valve can be relied upon for breathing air treatment conforming to DIN EN 12021¹. A type-tested and sealed final pressure safety valve enables particularly high levels of operational safety to be achieved. 15,000 m³ of air can be treated.

¹ If the units are maintained and installed correctly as described in the user manual and subject to the BAUER AERO-GUARD being used if CO2 concentration in the intake air exceeds prescribed standard values.

 

B-CONTROL MICRO compressor control

The B-CONTROL MICRO is a modern, easy-to-use compressor control with colour display for the intelligent control and reliable monitoring of all basic functions.

Interaction between user and control is user-friendly and logical. The information on the display can be read off in plain text. Various languages are available for selection.

Additional benefit: interfacing with external input/output signal encoders is possible at any time, as is interconnected operation or the connection of an external display unit.

Below is a selection of equipment options on the Kap 220 og Kap 23 compressors.

Super Silent Version

Super Silent compressors benefit from fully noise-damped cladding and optimised cooling air supply.

B-SECURUS filter monitoring – The safety system for breathing air treatment

The B-SECURUS system monitors the saturation of the filter cartridge(s) by measuring the moisture in the molecular sieve and outputs a warning on the display or the compressor control in advance of when the filter cartridge should be changed.

B-SECURUS automatically switches the compressor unit off when the cartridge reaches saturation point. The B-SECURUS filter monitoring unit can only be used in conjunction with P 41/P 42/P 61/P 81 filter systems and external BAUER filter systems.

B-CONTROL II compressor control

The advanced version of the proven B-CONTROL MICRO compressor control.

The B-CONTROL II features a 5.7″ colour touch screen display with 10 direct selection keys. Interaction between user and control is user-friendly and logical. The information on the display can be read off in clear text. Various languages are available for selection.

As well as supporting the control and monitoring of important system functions, the B-CONTROL II also features additional user-friendly features such as a data logger, USB port and accessible interfaces such as Modbus, CAN Bus or Profibus. It can even be used for integrated control of an interconnected system with up to four compressors.

Additional sensors and devices can be connected, e.g. for monitoring intermediate pressures and temperatures. Remote data transfer via B-MESSENGER is supported as an option.

The B-CONTROL II can be customised and expanded to meet your individual requirements – including control of end-to-end system sequences

AERO-GUARD – Efficient cleaning of CO₂ from breathing air

Using the AERO-GUARD reduces the CO2 content of the breathing air to approximately one-third of the intake value. The constantly increasing levels of CO2 concentration in the air resulting from unfavourable environmental influences are making it more and more difficult for the operators of filling stations to be sure of achieving compliance with legally binding maximum limits for CO2. With AERO-GUARD the operator is always on the safe side

Automatic selector unit

An automatic selector unit supports fully automatic switch-over between BAUER high-pressure storage units and the compressor unit.

60 l condensate collection system

This convenient system provides a central collection point for the condensate (oil and water mixture) produced during the compression process inside the compressor. The condensate tank features an integrated float switch which can be relied upon to monitor the level of condensate in the tank and provides protection against overfilling. A combined silencer and filter unit prevents pollution caused by noise or odour.

Other voltages/frequencies

All electric motors are available with other voltages and frequencies on request. A voltage range from 110 to 690 V at 50/60 Hz is covered.

KAP-220

KAP 220 breathing air compressor, 90 – 420 bar, 650 – 930 l/min: With electric motor, versions for 330 bar

Type Effective
free air delivery ¹
No. of
compressor stages
Speed Motor output
l/min M3/h Cfm Rpm kW
KAP 220-20-E 650 39 23 4 980 15
KAP 220-25-E 800 48 28 4 1180 18.5
KAP 220-30-E 930 57 34 4 1320 22

¹ Measured with cylinder filling from 0 to 200 bar (0 to 3000 psi), ±5%

 

KAP 220 breathing air compressor, 90 – 420 bar, 650 – 930 l/min: With electric motor, versions for 420 bar

Type Effective
free air delivery ¹
Number of
compressor stages
Speed   Motor output
l/min M3/h Cfm Rpm kW
KAP 220-30-420 880 53 31 4 1180 22

¹ Measured with cylinder filling from 0 to 200 bar (0 to 3000 psi), ±5%

 

KAP 23

KAP 23 breathing air compressor, 90 – 420 bar, 1300 – 1480 l/min: With electric motor

Type Effective free air delivery ¹ No. of
compressor stages
Speed Motor output
l/min M3/h Cfm Rpm kW
KAP 23-40-E 1300 78 46 4 1200 30
KAP 23-50-E 1480 89 52 4 1400 37

1 Målt med flaskefyldning fra 0 til 200 bar, ± 5%

 

KAP 23 breathing air compressor, 90 – 420 bar, 1300 – 1480 l/min: With diesel engine

Type Effective free air delivery ¹ No. of
compressor stages
Speed Motor output
l/min M3/h Cfm Rpm kW
KAP 23-40-D 1300 78 46 4 1200 32
KAP 23-50-D 1480 89 52 4 1400 45

¹ Measured with cylinder filling from 0 to 200 bar (0 to 3000 psi), ±5%

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