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Diving Breathing Air Compressors

Ensure you are properly prepared with compressors from BAY Kompressor ApS.

Kap-Line, 370-680 l/min

The KAP-LINE breathing air compressors by BAUER KOMPRESSOREN impress by combining unmistakable BAUER strengths and outstanding charging rates with compact dimensions.

Their horizontal design, incredible corrosion resistance and low centre of gravity mean that they are capable of continuous operation in a wide and varied range of mobile, marine and stationary applications even under the harshest of conditions.

Below is a selection of details and features on the KAP-LINE compressors.

IK 15.1/150/180 compressor blocks

The compressor stages, which are located on sides of the compressor blocks, are the key to optimum smooth running and high efficiency.

The free-standing cylinders are easy to access and maintain. They are ideally positioned in the cooling air flow. The generous dimensioning of all bearings enables the blocks to achieve a service life in excess of 30,000 hours.

The bearings are characterised by low heat generation, low friction values and low power losses.

With their outstanding surface hardness, plasma-nitrided and plateau-honed cylinders are able to achieve extremely long service lives combined with low energy consumption and reliable oil lubrication of cylinder surfaces.

Filter system P41 DUO (KAP-H og KAP-HN)

With two filter housings, additional oil and water separator and pressure retention check valve, this system can be relied upon to keep your breathing air clean.
A type-tested and sealed final pressure safety valve optimises operational safety. 2200 standard cubic metres of air can be treated.

P 61 or P 81 filter system (KAP-DAH)

When used in conjunction with original BAUER filter cartridges, the P 61 or P 81 filter system with additional oil and water separator and pressure retention check valve can be relied upon for breathing air treatment conforming to DIN EN 12021¹. A type-tested and sealed final pressure safety valve enables particularly high levels of operational safety to be achieved. 2400 m³ (P 61) or 5200 m³ (P 81) of air can be treated.

¹ If the units are maintained and installed correctly as described in the user manual and subject to the BAUER AERO-GUARD being used if CO2 concentration in the intake air exceeds prescribed standard values.

 

B-CONTROL MICRO compressor control

The B-CONTROL MICRO is a modern, easy-to-use compressor control with colour display for the intelligent control and reliable monitoring of all basic functions.

Interaction between user and control is user-friendly and logical. The information on the display can be read off in plain text. Various languages are available for selection.

Additional benefit: interfacing with external input/output signal encoders is possible at any time, as is interconnected operation or the connection of an external display unit.

Compressor control (KAP-DAH)

The electronic control with additional monitoring electronics switches the compressor off automatically when the final pressure is reached in the system, measures operating hours and oil pressure, and displays the current operating status. The battery charge status can also be read off from the control box.

Below is a selection of equipment options on the KAP-LINE compressors.

Additional intermediate separator after the first stage

In the case of operation in locations where air humidity is high (tropical regions, for example), we recommend installing a separator downstream of the first compressor stage. This can extend the service life of the unit and reduce maintenance costs.

B-SECURUS filter monitoring – The safety system for breathing air treatment

The B-SECURUS system monitors the saturation of the filter cartridge(s) by measuring the moisture in the molecular sieve and outputs a warning on the display or the compressor control in advance of when the filter cartridge should be changed.

B-SECURUS automatically switches the compressor unit off when the cartridge reaches saturation point. The B-SECURUS filter monitoring unit can only be used in conjunction with P 41/P 42/P 61/P 81 filter systems and external BAUER filter systems.

Intermediate pressure gauge kit

The intermediate pressure gauges show the operating pressure of the individual compressor stages. This information about the pressure is used to check the corresponding stage valves (inlet and outlet) for leaks so that potential faults can be detected quickly. The intermediate pressure gauges are installed inside the compressor housing.

B-CONTROL II compressor control

The advanced version of the proven B-CONTROL MICRO compressor control.

The B-CONTROL II features a 5.7″ colour touch screen display with 10 direct selection keys. Interaction between user and control is user-friendly and logical. The information on the display can be read off in clear text. Various languages are available for selection.

As well as supporting the control and monitoring of important system functions, the B-CONTROL II also features additional user-friendly features such as a data logger, USB port and accessible interfaces such as Modbus, CAN Bus or Profibus. It can even be used for integrated control of an interconnected system with up to four compressors.

Additional sensors and devices can be connected, e.g. for monitoring intermediate pressures and temperatures. Remote data transfer via B-MESSENGER is supported as an option.

The B-CONTROL II can be customised and expanded to meet your individual requirements – including control of end-to-end system sequences

B-KOOL refrigeration dryer

In environments in which ambient temperatures are high in particular, the B-KOOL refrigeration dryer extends filter capacity almost beyond belief. Operators benefit from much lower filter cartridge usage and storage costs in addition to longer interruption-free operation.

 
AERO-GUARD – Efficient cleaning of CO₂ from breathing air

Using the AERO-GUARD reduces the CO2 content of the breathing air to approximately one-third of the intake value. The constantly increasing levels of CO2 concentration in the air resulting from unfavourable environmental influences are making it more and more difficult for the operators of filling stations to be sure of achieving compliance with legally binding maximum limits for CO2. With AERO-GUARD the operator is always on the safe side

Filling devices

Filling devices with 4 or 6 filling valves are available as optional extras. Pressure range: PN 200 and/or PN 300 bar.

Automatic selector unit

An automatic selector unit supports fully automatic switch-over between BAUER high-pressure storage units and the compressor unit.

60 l condensate collection system
This convenient system provides a central collection point for the condensate (oil and water mixture) produced during the compression process inside the compressor. The condensate tank features an integrated float switch which can be relied upon to monitor the level of condensate in the tank and provides protection against overfilling. A combined silencer and filter unit prevents pollution caused by noise or odour.

Other voltages/frequencies

All electric motors are available with other voltages and frequencies on request. A voltage range from 110 to 690 V at 50/60 Hz is covered

KAP-H

KAP-H breathing air compressor, up to 330 bar, 450 – 680 l/min, high-pressure compressor for compressing air and breathing air.

Type Effective
free air delivery ¹
Max. operating
pressure
Speed Motor
output
Filter system Net
weight
Dimensions

L x B x H

l/min Cfm bar Rpm kW Kg lbs Cm
KAP 15.1-11-H 450 16 330 1320 11 P 41 DUO 370 815 165 x 71 x 85
KAP 150-11-H 540 19 330 1230 11 P 41 DUO 370 815 165 x 71 x 85
KAP 180-15-H 680 24 330 1400 15 P 41 DUO 385 850 165 x 71 x 85

¹ Measured with cylinder filling (10 l) from 0 to 200 bar, ±5%

 

KAP-HN

KAP-HN breathing air compressor, up to 330 bar, 370 – 660 l/min, high-pressure compressor for compressing air and breathing air

Type Effective
free air delivery ¹
Max. operating
pressure
Speed Motor
output
Filter system Net
weight

Dimensions

L x B x H

l/min Cfm bar Rpm kW Kg Lbs cm
KAP 15.1-7.5-HN 370 13 330 1050 7.5 P 41 DUO 480 1050 165 x 72.5 x 92
KAP 150-11-HN 540 19 330 1230 11 P 41 DUO 505 1110 165 x 72.5 x 92
KAP 180-15-HN 680 23 330 1320 15 P 41 DUO 520 1150 165 x 72.5 x 92

¹ Measured with cylinder filling (10 l) from 0 to 200 bar, ±5%

 

KAP-DAH

High-pressure compressor, up to 330 bar, 450 – 680 l/min, high-pressure compressor for compressing air and breathing air

Type Effective
free air delivery ¹
Max. operating
pressure
Speed Motor
output
Filter system Net
weight

Dimensions

L x B x H

l/min Cfm bar Rpm kW Kg Lbs cm
KAP 15.1-14-DAH 450 16 330 1320 14 P 61 500 1100 146.5 x 86 x 97
KAP 150-16-DAH 540 19 330 1230 16 P 61 500 1100 146.5 x 86 x 97
KAP 180-18-DAH 680 24 330 1400 18 P 61 516 1135 146.5 x 86 x 97

¹ Measured with cylinder filling (10 l) from 0 to 200 bar, ±5%

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